Hema Quatro Filler for edible oils products, Weight and Massflow technology
Hema Edible Oils Products (olive oil, colza,...) , filler, capper, complete lines

Edible Oil, Olive Oil, Sunflower Oil, Rape seed Oil, Groundnut Oil,…

Electronic Edible Oil Rotary Filler

Based on the concept of modular systems, the range of Hema Quatro fillers have been designed to respond to the specific demands of the markets they work with.

Conclusive benefits

  • Electronic filling technology reaching unequalled levels of filling accuracy for your edible oil product

 

  • Common frame for optimal hygiene

 

  • Technical design which adapts to different electronic filling technologies: weight or mass flow

 

  • Optimal filling capacity for all 2 technologies, in terms of production speed efficiency and optimal use of space.

 

  • Common chassis design with a number of possible structures, allowing for the inclusion of numerous environmental options

 

  • Wide doors, allowing easy access to the filling and capping zone for easy maintenance or tool changeover

 

  • A reduced-sized hopper and off-centered nozzles, ensuring minimal product loss between recipe changes.

The Quatro Access filler series is dedicated to the edible oil market and has benefitted from Hema’s solid experience gained over several years of working for major International groups in the area of filling solutions for edible oil.

Quatro Access is available in Monobloc configuration with capper or Combi associating blowing, filling and capping for PET bottles.

 

We offer two filling technologies for edible oil  : WEIGHT  –  MASS FLOW
HEMA_Quatro_Access
Edible Oil Monobloc Filler & Capper

Edible Oil Filling Technologies

Select the best technology for your edible oil project:
A simple principle: one weight, one measurement. Weight technology is the ideal solution for slightly viscous liquid products like edible oil.

Special Features

Filling

15 to 88 heads

Capping

5 to 22 heads

Volume

80 ml to 5 litres

Containers

PET, HDPE or Glass bottles

Speed

4 500 to 40 000 bph

Main Benefits

By means of individually controlling the net weight of a product, every bottle that enters and exits the filling machine is checked. The micro-processor in the electronic load cell pilots the filling according to the weight of the bottle.
The filling machine is equipped by a new DVS series weight detector, provided by our partner, Scaime. It is made of 100 % stainless steel and is the only electronically integrated EHEDG-certified detector. Its sturdy design meets several norm requirements, including IP69K.

Unrivalled filling accuracy

The highly precise piloting of the filling regulator (2 different speeds: high and low) obtains optimal filling accuracy, according to the format of the bottle, the bottle-neck space, the temperature and type of oil. We guarantee a standard deviation of less than 0.5 grams for 1 litre.

Edible Oil Filling flexibility

Thanks to its patented double flap valve, Quatro Access makes it possible to fill volumes from 80 ml to 5 litres at optimal speeds and without changing nozzles.

Accessibility

The wide doors of the safety cabin allow easy access to the entire machine. An angular collecting trough collects the product at the end of production.

Quick tool changeover

The different coloured tools specific to each bottle format are available on the filling and capping turrets. They make tool identification easy. Without the need for special tools, the rapid fixing and indexing systems make it easy for the operator to set up. This means that time taken for tool changeovers is optimised.

Productivity optimisation

A reduced-sized hopper and remote nozzles, ensuring minimal product loss between recipe changes.

Concept Combi for PET packaging

Associated with a blower, the Combi integrates blowing, filling and capping in a common frame, for optimal efficiency.

By combining 3 functions in a common frame, the Combi makes the most of technological innovation in terms of blowing. It is associated with the latest generation of high-performance Hema filling machines.

Complete Lines

Discover our complete lines solutions dedicated to Edible Oil products

Learn More

The principle: one speed, one measurement. This type of doser measures a mass which is dosed using a Coriolis sensor. Moreover, this type of sensor measures edible oil density, temperature and speed.  
A PLC system pilots the filling, according to the measurement taken by the mass-flow detector.

Special Features

Filling

15 to 60 heads

Capping

5 to 22 heads

Volume

80 ml to 5 litres

Containers

PET, HDPE or Glass bottles

Speed

4 500 to 40 000 bph

Main Benefits

The mass-flow filler is equipped with the latest checking technology and delivers clean product filling. The environment is hygienic, and the filling is precise, whilst keeping maintenance down to a minimum.

Unrivalled filling accuracy

Filling is extremely acurate, even at high speeds. Thanks to specially adapted nozzles, edible oil containers are filled up without drips or frothing.  This filling technology guarantees a standard deviation of less than 0.5 grams for 1 litre.

Accessibility

The wide doors of the safety cabin allow easy access to the entire machine. An angular collecting trough collects the product at the end of production.

Quick tool changeovers

The different coloured tools specific to each bottle format are available on the filling and capping turrets. They make tool identification easy. Without the need for special tools, the rapid fixing and indexing systems make it easy for the operator to set up. This means that time taken for tool changeovers is optimised.

Concept Combi for PET packaging

Associated with a blower, the Combi integrates blowing, filling and capping in a common frame, for optimal efficiency of your edible oil product.

By combining 3 functions in a common frame, the Combi makes the most of technological innovation in terms of blowing. It is associated with the latest generation of high-performance Hema filling machines.

Complete Lines

Discover our complete lines solutions dedicated to Edible Oil products

Learn More

Mass flow

Options & peripheral equipment

For an optimal production of edible oil, we offer options and peripheral solutions:

Nitrogen

An injection of nitrogen gas is added during the filling process, to ensure excellent performance, even when the bottles are lightweight.

Nitrogen gas is continually swept over the top of the hopper to reduce the amount of residual oxygen in contact with the product. This option calls for a watertight cover on the hopper.

An injection of liquid nitrogen after filling helps the bottle to rigidify (making loading and transportation easier).

Liquid nitrogen is used to reduce the amount of residual oxygen in the bottle-neck (in addition to gas saturation during the process).

Cleaning in Place

Possibility to rinse with neutral oil. An angular collecting trough collects the product at the end of the cleaning cycle.

Control – Ejection

Any faulty, badly-filled or capped containers are ejected from the production line.

Smart cap dispensers and feeding systems

Various options are proposed:

Elevators that stock and transport the caps to the dispenser.

Elevator-Orientators select the direction and transport caps at high speed within the same machine. They replace the elevator-distributor duo.

Cap buffer is installed on the filling and capping monobloc in the Combi configuration. It receives the directed caps and feeds the cap turret.

Additional Information

Questions?

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